Hall 6, Stand 6G45
When talking about the further development of logistics processes, the focus is often on automation, digitalisation or data-driven control. At the same time, logistics managers are increasingly faced with the challenge of standardising packaging processes, reducing handling costs and cutting costs in the long term – without destabilising existing processes. At LogiMAT 2026 in Stuttgart, the focus will therefore be on another success factor: packaging solutions as an active component of efficient, standardised and cost-optimised logistics processes.
At the trade fair, buhl-paperform GmbH will demonstrate how the targeted use of 3D-molded paper, also known as fiber molded packaging, can simplify processes, optimise handling and reduce costs in the long term. "We don't see packaging as a mere cover, but as part of the customer's process," explains Managing Director Christoph Buhl. "Our fiber casting solutions are designed to enable standardisation, support automation and be economical at the same time." All the solutions on display already meet the requirements of upcoming EU regulations such as PPWR and EUDR and can therefore be used in the long term in a regulatory context.
In recent years, fiber casting has evolved from purely protective packaging to a versatile functional product and sophisticated functional carrier in logistics. At buhl-paperform, the focus is not solely on the material, but on the specific handling and cost advantages for the customer. Standardised, series-ready packaging solutions with high repeat accuracy allow packaging, storage and shipping processes to be stabilised and reliably automated. Fiber casting is clearly positioned as a cost-effective and high-performance alternative to foamed EPS packaging and handling-intensive folded corrugated cardboard constructions, especially where weight, volume, process reliability and automatability are crucial.
A central exhibit at the trade fair stand are the fiber-molded pallets in the standard formats 400 × 600 mm, 600 × 800 mm and 800 × 1200 mm. They were specifically developed for logistical applications where volume and cost efficiency are a central issue. Thanks to their nestable design, the pallets require significantly less storage and transport volume than classic disposable pallets. Their low weight also has a positive effect on freight and handling costs, while still offering the dimensional stability required for logistics applications. The pallets are made from up to 100% recycled paper and are fully recyclable internationally as waste paper, as they contain no foreign materials and can be recycled in established paper cycles. As standard products, they are available immediately from stock, without tooling costs or project-related development times. That makes them particularly suitable for companies with short-term needs or changing shipping requirements.
Another example of the consistent focus on process and handling optimisation is SlimPac, a universal standard fiber molded cushion for flat, sensitive products such as laptops, tablets or displays. The system was awarded the German Design Award 2026. The main advantage lies in the reduction of packaging variants: SlimPac adapts flexibly to different product dimensions, enabling extensive standardisation in warehousing and shipping. The foldable design supports safe, intuitive and fast handling and can be easily integrated into automated packaging lines. At the same time, SlimPac offers reliable protection against impact, scratches and vibration with low material usage and low weight – a clear advantage for efficient and scalable shipping processes.
With StackPac, buhl-paperform also presents a paper-based tray system that was specifically developed as an alternative to foam stacking trays. StackPac combines corrugated cardboard trays with precisely fitting, interchangeable fiber cast inlays and takes on the functional properties of classic foam trays: secure product retention, defined stackability and reliable handling. The system was developed specifically for automated process environments. Compared to foam solutions, StackPac can save up to two-thirds of the costs. At the same time, the system offers a high degree of flexibility, as a corrugated cardboard tray can be fitted with different fiber molded inlays, making it suitable as a standard system for various products. Depending on requirements, StackPac is available either pre-assembled and ready for use or as a flat version for self-assembly, further reducing the storage and transport volume required.
The solutions on display at LogiMAT 2026 illustrate that an intelligent packaging concept based on sound development expertise is an active component of the logistics value chain. buhl-paperform integrates not only the packaging itself, but also the customer's processes into the development. The aim is to stabilise processes, reduce costs and enable automation. Christoph Buhl sums it up: "With over 30 years of joint experience in developing packaging concepts together with our customers, buhl-paperform GmbH demonstrates how material-based innovation can be combined with practical process expertise. Our customers value fiber molded packaging as an economical, process-reliable and industry-oriented alternative to classic packaging concepts in modern logistics."
buhl-paperform GmbH
LogiMAT 2026 – Hall 6 | Stand 6G45
www.buhl-paperform.de
LinkedIn: https://de.linkedin.com/company/buhl-paperform
