Quality Assurance on Power Wiring Harnesses for Hybrid and Electric Vehicles

Work Safety and Economy at the High Voltage Test of Electrical Distribution Systems

Wertheim, (PresseBox) - As the number of hybrid and fully electrical vehicles is increasing, the quantity of high voltage wiring harnesses and subassemblies for the electrical distribution systems is growing accordingly. This confronts the manufacturers of these harnesses with a number of additional challenges in an already extremely competitive market. A vast number of new materials, tools and processes are to be implemented and mastered to ensure the required quality and productivity.

For the automated electrical end of line test of the high voltage wiring assemblies adaptronic Prueftechnik GmbH provides customized turn key solutions, which are setting standards in respect of functionality, work safety and operating efficiency. Our customers benefit from our more than 30 years of experience in the design, manufacturing and servicing of high voltage test systems including the customized adaptations.

The modular test systems can cover the following test requirements:

- Test voltages up to 6.000 VDC / 5.000 VAC
- Test current up to 25 A
- Continuity, short circuit and component test
- Insulations- and dielectric strength test
- Electrical and function test of shielded wires and cables
- Contact safe and high voltage resistant adaption systems with various functions and in robust design (coding, presence, leak tightness, color, etc.)
- Light curtain protected test cage with safety loop and two hand operation
- Human engineering and ergonomics in hardware and software ensure short training time for supervisors and operators
- Turn key solutions including initial review, definition of test specifications, implementation, training and remote diagnosis and maintenance

adaptronic - your partner for reliable test systems and competent customer support.

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