Bericap's new closure developments for 5-gallon container

Budenheim, (PresseBox) - The closures used for 5-gallon water containers are known as HOD (Home and Office Delivery) closures. The necks of these containers are standard across the world. Due to the blow moulding process, however, the necks usually exhibit poor quality and a variation in diameter which often results in leakage from 5-gallon containers – except where an adequate HOD closure is used.

In response to the poor quality of the bottle necks of up to 5-gallon containers, several years ago BERICAP developed a 2K HOD closure (shell plus liner) which ensured absolute tightness even on poor bottle necks and under extreme supply chain circumstances.

In line with the global trend towards improving the quality of packaging and cutting costs, BERICP has developed a lightweight 2K HOD closure, saving about 30% of resin.

Over the last few years some HOD bottlers in North America, Europe and Asia have started to improve the packaging quality of the HOD containers by moving from a blow-moulded container to an injection-moulded PET container. The necks of such containers are of good quality with only small neck diameter tolerances.

BERICAP has successfully developed a liner-less one-piece closure fitted with a specific seal (“Valvelock Trumpet”). It was tested successfully on new PET necks and the 5-gallon containers have proven to be leaktight.

Both new closure types are available with a centre shutter and also with a low-cost pierced centre membrane.

In addition, Bericap has developed an ultra-light neck/closure solution (Valvelock SuperShort) for one-way PET containers in cooperation with SIPA. Weight savings in excess of 18% on the neck and 40% on the closure are achievable.


BERICAP is a global manufacturer of plastic closures with 23 factories in 20 countries across the world, ongoing projects in several countries of Asia and the Middle East and a network of licensees and partners to supply similar products made according to the same quality and service standards to its global customers.

With 5 central R&D centres, a mould shop in Hungary and several satellite R&D offices in its main operations, BERICAP is particularly committed to developing innovative plastic closures to support its customers' success.

BERICAP puts a strong emphasis on quality. The best manufacturing practice in BERICAP Group is centrally coordinated and implemented at each plant to ensure superior quality. The best manufacturing practice is continuously pushed up to lift the quality level further. All BERICAP plants are ISO 9000 and BRC-IOP or ISO 22.000 certified.

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